Jyoti Americas LLC is a wholly - owned subsidiary of Jyoti Structures Limited, India, a global leader in the execution of turnkey power transmission lines, substations and distribution projects. The Jyoti Americas plant commissioned in May of 2012 and is situated on a 20-acre site in Conroe Industrial Park North, about 40 miles north of Houston, Texas.
Our plant is a state-of-the-art tower manufacturing facility with eleven of the fastest and most advanced CNC, angle and plate punch and drill lines, ensuring an annual capacity of about 50,000 tons. The galvanizing unit is one of the most modern and environmentally-friendly in the world. Material flow, from pickling through galvanizing and dulling is computer-controlled, providing exact control for consistent quality. In order to safeguard environmental best practices, the entire process from pre-treatment to drying to galvanizing is fully enclosed with industry best-in-class emission control measures at each stage. This ensures that all emissions (air, liquid and solids) are well within the norms prescribed such that, despite galvanizing processes, the plant qualified for a Permit by Rule (PBR) from Texas Commission of Environmental Quality (TCEQ).
Jyoti Americas is the only triple-certified North American manufacturing facility in the industry, encompassing ISO 9001:2008 (quality), ISO 14001:2004 (environmental), and OHSAS 18001:2007 (safety). We are proud of achieving this significant and unique milestone within one year of our commissioning.
|Location of Facility||Conroe, TX United States of America|
|Number of Employees||16 Office / 117 Production|
|Size of Facility||220,000 ft2|
|Annual Fabrication Capacity||50,000 Metric Tons|
|Annual Galvanizing Capacity||65,000 Metric Tons|
|Number of CNC Machines||11|
|Plasma Cutter for plates||Yes|
|Steel Bending Style||Pre-formed Dies|
|Dimensions of Galvanizing Kettle||41 ft X 5 ft X 10 ft|
|Hot Dips per Hour||6|
|Average Trucks per Day for Dispatch||5-10 Trucks|
|ISO Certified||Yes , ISO 9001:2008 , ISO 14001:2004 , OHSAS 18001:2007|
|Employs Certified Welders||Yes, AWS Certified|
|Environmental||Fully-enclosed Galvanizing With Recycled Air. ZERO Discharge|
|Safety Program||DuPont STOP for Supervision|
Jyoti Structures Limited (JSL) is a leading turnkey EPC player with unique experience in executing high voltage turnkey projects of up to 800 kV for transmission lines, EHV substations and distribution lines. Founded over 30 years ago, JSL has executed projects in six continents for customers from over 40 countries around the globe. JSL is an ISO 9001, ISO 14001 and OHSAS 18001 certified company with a turnover of USD $600 Million for the fiscal year ending March 31, 2013.
With five manufacturing facilities in three countries, Jyoti Group has a global annual capacity exceeding 225,000 MT. Key statistics of the Jyoti Group include:
|Towers Manufactured||1,311,853 MT|
|HV Lines Constructed||30,029 Km ( 18,660 miles )|
|Sub Station Bays Built||1,585|
|Prototype Towers Tested||344|
|Distribution Conductor||163,515 Km ( 101,608 miles )|